WL8 cooking and pasteurisation tunnelMicrowaves and hot air for fresh and packaged food products

The WL8 cooking and pasteurisation tunnel is a continuous industrial oven designed for processing fresh and cooked food products in open or closed packaging using microwave technology, which can optionally be combined with an air heating system for the treatment chamber. The machine is designed to operate as part of a production line, with the product moving continuously through the oven.

Process
Cooking and pasteurisation
Target throughput
> 20 kg/h
Technologies
Microwaves

Applications

A compact solution for continuous processing of fresh and packaged food products.

  • Cooking of food products in open packaging
  • Cooking of food products in sealed packaging
  • Cooking of food products on a conveyor belt

How it works

The microwave and air tunnel is designed for continuous operation and to achieve an average throughput starting from 20 kg/h, depending on the product, packaging format and set process parameters.

Combined technology: focus on efficiency and maintainability

The WL8 tunnel is designed for pasteurising food products in sealed packaging and cooking food products in their packaging. The process uses microwave energy, optionally combined with hot air, as the product moves continuously through the tunnel.

Microwaves

MMicrowave technology transfers energy directly to the product as it moves through the tunnel.

The system consists of two 4 kW microwave power supplies, providing a total installed microwave power of 8 kW. The power can be continuously adjusted according to the product and process requirements.

Adjustment is carried out via the operator panel, which allows the power level of each microwave source to be set and its operation to be monitored.

Hot air and recirculation

The oven incorporates an air heating system that operates in combination with microwave technology. The air, heated by electric heating elements, is recirculated inside the chamber through fans and dedicated ducts, promoting uniform heat distribution.

The combination of microwaves and hot air allows controlled cooking and pasteurisation of the product.

Quality and operational flexibility

The machine features a stainless steel structure consisting of a mobile base and a liftable upper hood.

The base is equipped with swivel castors with brakes, making the machine easy to move, while the hood houses the microwave generation system, its cooling system and the air heating system.

Conveyor belt customisation

The product moves through the oven on a continuous polypropylene or silicone conveyor belt, suitable for food contact and use in a microwave environment.

The conveyor belt is 300 mm wide and its speed is adjustable, allowing the product residence time inside the treatment chamber to be varied.

White polypropylene conveyor beltBlue polypropylene conveyor beltSilicone conveyor belt

Safety and reliability

The tunnel is equipped with attenuator sections at both the infeed and outfeed, featuring specially designed, patented microwave field attenuation systems that require neither hydraulic circuits nor maintenance.

The upper section of the oven consists of a movable hood that can be raised by up to 300 mm, only when the tunnel is switched off, to facilitate cleaning, inspection and maintenance, providing easier access to the machine's internal components.

Integration and control

The oven is operated via an operator panel, which allows the main machine systems to be controlled easily and intuitively and the operation of the microwave sources to be adjusted. In particular, the system allows the power level of each magnetron to be continuously adjusted, the main operating parameters to be monitored, and the conveyor belt speed and target temperature to be set. The system can store up to 50 processing recipes, making it easy to recall settings associated with different products or treatment cycles, with the option of connecting to factory management systems.

Technical specifications

Main technical specifications of the reference configuration.

Type
Cooking and pasteurization tunnel
Application
Fresh and packaged food products
Structure
Stainless steel
Treatment technology
Microwave and hot air
Control system
Touch screen control panel
Installed microwave power
8 kW
Installed air heating element power
4.8 kW
Individual microwave generator power
1 kW
Installed electrical power
≈ 14 kW
Conveyor belt speed
0.5÷4.0 m/min
Conveyor belt width
300 mm
Product clearance height
85 mm
Maximum overall length
5,390 mm
Maximum overall width
740 mm
Maximum operating height
2,550 mm
Vertical hood lift
300 mm
Loading height
≈ 1,020 mm

Industrial microwave systems designed for measurable performance, flexible packaging and 24/7 production

1

Measurable performance

Desk studies, sizing assessments and energy calculations are carried out before project development. Expected performance is verified through in-house testing on actual products.

2

Packaging flexibility

Compatible with microwave-safe, non-metallic packaging, without restrictions to proprietary trays, films or valves. Packaging is selected according to the product.

3

Industrial automation

Recipes, traceability, temperature control, data logging, alarms, remote assistance and integration with existing production lines.

4

Proprietary technology

Microwave applicators, shielding systems, and command and control systems developed in-house to ensure safety, stability, durability and ease of maintenance.

5

24/7 operation and independent maintenance

Accessible components, clear diagnostics, identifiable spare parts and operator training: the system is designed to allow customers to carry out routine maintenance in-house, reducing downtime and dependence on the supplier.

6

Validated quality

Texture, colour, nutrients, clean-label characteristics and shelf life are verified through testing and validation.

MIPAAF Validation

Microwave technology for organic

Validated cooking and pasteurisation processes for organic production.

CookingPasteurisationOrganic

Download

Download the catalogue dedicated to cooking and pasteurisation and the appendix featuring practical applications.

Cooking and pasteurisation catalogue 2026 cover

Cooking and pasteurisation

2026 catalogue featuring solutions, technologies and configurations for industrial processes.

Download the catalogue
Cooking and pasteurisation applications appendix cover

Cooking and pasteurisation case studies

Appendix featuring industrial applications and combined microwave processes.

Download the appendix